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Emulsion Explosive Charging
descrição
XCJR-2000 Emulsion Explosive Charging Jumbo
The XCJR-2000 Emulsion Explosive Charging Jumbo is a specialized vehicle designed for both on-site mixing and bulk emulsion explosive charging operations in underground blasting environments.
This charging jumbo utilizes a pumping-based explosive delivery process, enabling the safe and efficient loading of emulsion explosives directly at the blast site. The system supports:
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Charging with pre-mixed bulk emulsion explosives, or
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On-site mixing using emulsion matrix and separate sensitizers/lubricants.
Key Features:
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Dual Functionality: Capable of both on-site mixing and bulk emulsion explosive charging.
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Automatic Charging Process: The emulsion explosive and lubricants are first loaded into their respective tanks. Using a delivery hose, a primer is inserted to the bottom of the blast hole, followed by synchronized explosive charging and hose withdrawal.
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Remote-Controlled Operation: Enables fully automated charging with a maximum hole depth of 45 meters.
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Adjustable Explosive Density and Power: Ensures optimized energy output according to geological conditions and blast design.
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Low Rebound Rate: Rebound explosive rate ≤ 1%, contributing to cost savings and safety.
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High Efficiency: Requires only two operators for the entire charging process.
The XCJR-2000 is ideal for modern underground mining and tunneling operations where high safety, automation, and adaptability to varying conditions are critical.
Especificações
Technical Parameters
Item | XCJR-2000 |
---|---|
Applicable Material | Bulk Emulsion Explosive or Matrix |
Loading Speed (kg/min) | 40~80 |
Pipe Feeding Speed (mm/s) | 0~500 |
Max. Pipe Feeding Depth (m) | 50 |
Explosive Return Rate (%) | ≤1 |
Explosive Loader Capacity (kg) | 2500 |
Number of Operators | 2 |
Dimensions (mm) | 7450×2000×2650 |
Travel Speed (km/h) | 0~8 |
Turning Radius (mm) | Inner: 4080, Outer: 6300 |
Operation Method | Wireless Remote Control |
Climbing Ability (Loaded) | Longitudinal: 14°, Lateral: 7° |
Note: Parameters may vary depending on customer requirements. The company reserves the final right of interpretation.
Implementation Steps
- Drive the explosive loader to the working face.
- Lower the hydraulic legs.
- Rotate the telescopic arm to the working face.
- Extend the folding arm.
- Align with the borehole.
- Feed the detonator to the borehole mechanism outlet.
- Insert the pipe to the bottom of the hole.
- Load the material into the supply tank.
- Fill the water tank.
- Load the sensitizer tank.
- Select the loading mode.
- Load the explosive.
- Withdraw the pipe at the specified speed.
Indústrias e materiais de aplicação
Application Areas of the XCJR-2000 Emulsion Explosive Charging Jumbo
The XCJR-2000 Emulsion Explosive Charging Jumbo is designed for use in a wide range of underground blasting operations. It integrates on-site mixing and automated emulsion explosive charging technology, making it ideal for environments that demand high safety, precision, and efficiency.
1. Underground Mining
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Metal and Non-metal Mines:
Suitable for large-scale and medium-scale underground mining operations involving long-hole blasting. It ensures uniform charging, adjustable explosive density, and minimal rebound, improving ore fragmentation and extraction efficiency. -
Coal Mines (non-gassy sections):
Where approved, it can be used for controlled blasting with emulsion explosives in safe zones.
2. Tunnel Construction
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Hydropower and Water Diversion Tunnels:
Used for driving long tunnels through hard rock formations. Its deep-hole charging capacity (up to 45 meters) is particularly effective for high-efficiency tunnel excavation. -
Transportation Infrastructure (railway, highway, metro tunnels):
Enhances progress and safety in confined tunnel sections where manual charging is difficult or unsafe.
3. National Defense and Military Engineering
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Applied in the construction of military tunnels, bunkers, and underground defense facilities where precision-controlled blasting is required for structural integrity and worker safety.
4. High-Risk or Hazardous Geological Zones
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The remote control capability and minimized manpower requirement (only 2 operators) make it ideal for unstable rock formations, high-stress zones, and deep tunnels, reducing exposure to risk.
5. High-Altitude and Remote Operations
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Its automation and low staffing needs are well suited to plateau regions, remote mountainous sites, and areas with harsh climates where labor access is limited.
Operational Advantages in These Fields
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Improved Safety: Reduces human exposure near the blast face.
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Consistency and Control: Precise dosing and uniform hole charging reduce overbreak and underbreak.
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Productivity Boost: Faster turnaround between drilling and blasting cycles.
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Environmental Benefits: Minimal explosive rebound and controlled energy output help reduce vibrations and noise.
This combination of deep-hole charging capacity, on-site emulsification, and automated operation makes the XCJR-2000 a key component of modern, intelligent underground blasting systems.